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file: SF4MAN.DOC -
1 -
December 30, 1996
Table of Contents
INTRODUCTION......................................................................................................................................... 2
WARNING .................................................................................................................................................... 2
GENERAL DESCRIPTION ........................................................................................................................ 3
S
UPERFLEX
4 C
ONTROLLER
............................................................................................................................. 3
D
IGISENSOR
..................................................................................................................................................... 4
O
PTIMIZER
....................................................................................................................................................... 5
F
UNCTIONS
...................................................................................................................................................... 5
INSTALLATION.......................................................................................................................................... 6
M
OUNTING THE
SF4 C
ONTROLLER
.................................................................................................................. 6
T
YPICAL
W
IRING
............................................................................................................................................. 6
Joystick Controllers .................................................................................................................................... 7
Valves.......................................................................................................................................................... 8
Superflex 4 Controller................................................................................................................................. 8
Power.......................................................................................................................................................... 9
Optimizer .................................................................................................................................................... 9
W
IRING
(A
PPENDIX
5) ..................................................................................................................................... 9
OPERATION.............................................................................................................................................. 10
G
ENERAL
....................................................................................................................................................... 10
F
UNCTIONS FOR THIS APPLICATION
(A
PPENDIX
1).......................................................................................... 10
O
PTIMIZER
..................................................................................................................................................... 10
Adjustments............................................................................................................................................... 11
Diagnostic Menus ..................................................................................................................................... 12
Customized Display (Appendix 2)............................................................................................................. 13
A
DJUSTMENTS AND
C
ALIBRATION
................................................................................................................. 13
Active Adjustments.................................................................................................................................... 13
Bench / Static Adjustments........................................................................................................................ 16
Factory Default Values (Appendix 3) ....................................................................................................... 16
TROUBLESHOOTING ............................................................................................................................. 17
LED’
S ON
S
UPERFLEX
................................................................................................................................... 17
O
PTIMIZER
D
IAGNOSTICS
............................................................................................................................... 18
D
IGISENSOR
................................................................................................................................................... 19
C
ONNECTORS
................................................................................................................................................. 19
OPTIMIZER MENU FUNCTION DIAGRAM....................................................................................... 20
APPENDIX.................................................................................................................................................. 21
1. A
PPLICATION
S
PECIFIC
F
UNCTIONS
............................................................................................................ 21
2. C
USTOMIZED
O
PTIMIZER
D
ISPLAY
............................................................................................................. 21
3. F
ACTORY
D
EFAULTS AND
A
DJUSTMENT
L
IMITS
........................................................................................ 21
4. I
NPUTS AND
O
UTPUTS
C
ONNECTION
T
ABLE
.............................................................................................. 21
5. W
IRING
D
RAWING
..................................................................................................................................... 21
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Inhaltsverzeichnis

Seite 1 - Table of Contents

file: SF4MAN.DOC - 1 - December 30, 1996 Table of Contents INTRODUCTION...

Seite 2 - Warning

file: SF4MAN.DOC - 10 - December 30, 1996 Operation This section only describes basic operation of the Superflex 4 System. Refer to the machine ma

Seite 3 - General Description

file: SF4MAN.DOC - 11 - December 30, 1996 The Menu key accesses less frequently used items, other information and diagnostics. A “three key menu”

Seite 4 - Digisensor

file: SF4MAN.DOC - 12 - December 30, 1996 Threshold, Max Out and Low Range adjustments are made in 0.5 % steps. Ramp Up sets the time the machine

Seite 5 - Functions

file: SF4MAN.DOC - 13 - December 30, 1996 Customized Display (Appendix 2) Your particular Superflex 4 System application may be customized to easil

Seite 6 - Installation

file: SF4MAN.DOC - 14 - December 30, 1996 Press the Plus key to increase the function speed. OR Press the Minus key to decrease the function spee

Seite 7 - Joystick Controllers

file: SF4MAN.DOC - 15 - December 30, 1996 Ramp Down determines the time it will take for the machine function to decelerate from full on to off wh

Seite 8 - Superflex 4 Controller

file: SF4MAN.DOC - 16 - December 30, 1996 Bench / Static Adjustments Any adjustment can be made without operating the machine. This process is kno

Seite 9 - Wiring (Appendix 5)

file: SF4MAN.DOC - 17 - December 30, 1996 Troubleshooting The Superflex 4 System has been designed to perform in the harsh environments of the mob

Seite 10 - Operation

file: SF4MAN.DOC - 18 - December 30, 1996 " The OUTPUT LED flashes when any of the PWM outputs are active. It will turn off when all of the o

Seite 11 - Adjustments

file: SF4MAN.DOC - 19 - December 30, 1996 Digisensor There are two LEDS on a Digisensor. To check for proper operation, apply power to the Digisen

Seite 12 - December 30, 1996

file: SF4MAN.DOC - 2 - December 30, 1996 Introduction The quality and versatility of your joystick control system can make a critical difference i

Seite 13

file: SF4MAN.DOC - 3 - December 30, 1996 General Description The Superflex 4 System consists of joysticks and a stand alone controller that electr

Seite 14

file: SF4MAN.DOC - 4 - December 30, 1996 Digisensor The Digisensor (Figure 2) is a small, rugged device that converts joystick handle movement into

Seite 15

file: SF4MAN.DOC - 5 - December 30, 1996 Optimizer The OPT4 Optimizer is a hand held user interface with a keypad and an alphanumeric display. It

Seite 16 - Bench / Static Adjustments

file: SF4MAN.DOC - 6 - December 30, 1996 Installation Mounting the SF4 Controller The Superflex Controller is an electronic circuit board assembly

Seite 17 - Troubleshooting

file: SF4MAN.DOC - 7 - December 30, 1996 Joystick Controllers Figures 6 and 7 show typical single and dual axis joystick controllers with Digisenso

Seite 18

file: SF4MAN.DOC - 8 - December 30, 1996 Valves There are eight high current outputs on the Superflex 4 designed to drive four dual coil (bi-direct

Seite 19

file: SF4MAN.DOC - 9 - December 30, 1996 Power The Superflex System requires a DC voltage of 10 to 16 volts to operate properly. This range co

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